Inside Our Sialkot Factory: BJJ Gi, Fightwear & Apparel Production Videos
Watch the complete BJJ gi manufacturing process inside our factory. Onrox International has manufactured custom BJJ gis, martial arts uniforms, boxing and MMA gear and team apparel in Sialkot, Pakistan since 2010. The videos on this page were filmed at our production unit and show how customer orders are cut, sewn, printed, embroidered, packed and shipped — so you can check our construction quality before you place an order. More videos are published on our Onrox International YouTube channel.
Quick Facts About Onrox International
Location
Sialkot, Pakistan
Manufacturing since
2010
Shipping
50+ countries by DHL and FedEx
Minimum order
from 25 pieces per colour
Products
BJJ gis, judo gis, taekwondo uniforms, rashguards, grappling shorts, boxing and MMA gloves, hoodies, t-shirts and tracksuits
Services
OEM, private label and fully custom production
BJJ Gi Manufacturing Process — From Cutting to Embroidery
Our core product is the custom BJJ gi. These videos follow a gi through our production line: fabric cutting, panel sewing, lapel construction, embroidery and rank patch stitching. Browse our custom BJJ gi range or read about OEM BJJ gi manufacturing.
Complete BJJ Gi Manufacturing Process
Follow a Brazilian jiu-jitsu gi through our factory, from raw fabric to the finished kimono.
BJJ Gi Fabric Cutting
We cut gi panels from pearl weave or gold weave fabric to the size chart for each order.
BJJ Gi Sewing
Our sewing line joins jacket and pants panels with reinforced, triple-stitched seams at stress points.
BJJ Gi Lapel Sewing
The lapel is the most stressed part of a gi. This video shows how we stitch the collar for strength and grip resistance.
Embroidery on BJJ Gis
Our embroidery machines stitch your logo directly onto the gi. See our patches and embroidery guide.
Rank Patch Stitching
During finishing, we stitch rank patches and labels in place.
Our BJJ Gi Production Unit
A walk through the production unit where we make customised BJJ kimonos in Sialkot.
Rashguards & Sublimation Printing
We print our no-gi rashguards using dye sublimation, which bonds ink into the fabric so designs do not crack or peel. See our custom rashguards and rashguard manufacturing guide.
Sublimation Printing of Rashguards
First, we print full-colour designs onto transfer paper; then we heat-press them into the rashguard fabric.
Rashguard Production: Printing to Finished Product
The complete process of making a sublimated rashguard, from printing to the final sewn garment.
Boxing Glove Manufacturing
We make custom boxing and MMA gloves in leather and synthetic leather. Browse our custom boxing gloves or read how our boxing gloves are made.
Inside a Premium Boxing Glove
A look at the construction of a custom boxing glove at our factory.
Hoodies, T-Shirts & Screen Printing
We also produce gym and team apparel with screen printing. See our custom hoodies and sweatshirts and custom t-shirts.
4-Colour Screen Printing on Hoodies
Our team applies a four-colour screen print to a batch of hoodies.
Screen Printing on Hoodies & Sweatshirts
Screen printing a customer design onto hoodies and sweatshirts.
Hoodie Sewing Process
See how our production line sews a hoodie together.
T-Shirt Sewing Process
How t-shirts are made, from panels to finished garment.
T-Shirt Stitching
Close-up of the stitching process on a t-shirt.
Packing & Shipping
Finally, we pack finished orders in cartons with your labels and ship them worldwide by DHL or FedEx. Browse our custom taekwondo uniforms.
Taekwondo Uniforms Ready to Dispatch
A taekwondo uniform order, packed and ready for shipment.
How a Custom Order Moves Through Our Factory
STEP 1
Send your requirements
product, quantity, fabric and design.
STEP 2
Free digital mockup
your logo and colours on the product.
STEP 3
Physical sample
produced and shipped to you for approval.
STEP 4
Bulk production
typically 3–5 weeks after sample approval.
STEP 5
Quality control
every item inspected; photos and videos of your finished order sent before shipment.
STEP 6
Shipping
by DHL or FedEx with full tracking.
Read more about our quality control and compliance standards.
Frequently Asked Questions
Are these videos filmed at your own factory?
Yes. We filmed them at the Onrox International production unit in Sialkot, Pakistan, during real production runs.
Can I see my own order before it ships?
Yes. We photograph and video every finished order and send it to you before shipment.
What is your minimum order quantity?
Our MOQ starts from 25 pieces per colour for OEM orders.
How long does production take?
Bulk production typically takes 3–5 weeks after you approve the sample.
Can you make products under my own brand?
Yes. We offer OEM and private label production with your logo, labels and packaging. See how to start a BJJ gi brand.
Start Your Custom Order
Ready to see your own design in production? Request a free quote or email sales@onroxint.com — we reply within 24 hours.