Custom Karate Uniforms and Taekwondo Doboks — Manufacturer Guide

Martial arts schools worldwide need reliable, consistent uniform suppliers. Whether you are a karate dojo, a taekwondo club, a hapkido school, or a multi-discipline martial arts academy, ordering branded uniforms from a direct manufacturer is the most cost-effective way to outfit your students.

At Onrox International, we manufacture custom karate uniforms (karate gi) and taekwondo uniforms (dobok) for academies, federations, national teams, and distributors. This guide covers everything you need to know.

Custom Karate Uniforms (Karate Gi)

Styles Available:

WKF-Style Karate Gi The World Karate Federation (WKF) has specific requirements for competition gis: white fabric, specific weight and construction, and approved manufacturer labels. We manufacture WKF-style karate gis to these specifications.

Traditional Karate Gi Cotton or polyester-cotton blend gis in white, black, or custom colors. Available in lightweight (8oz) for warm climates and kata, or heavyweight (12–14oz) for traditional dojo use.

Customization for Karate Gis:

  • Academy name or logo on chest, back, or sleeve
  • Embroidery or printed badge application
  • Custom belt (all ranks available)
  • Custom woven labels and packaging
  • Sizes from children’s 100cm to adult 200cm

Custom Taekwondo Uniforms (Dobok)

Styles Available:

V-Neck Dobok The modern WTF/WT-style taekwondo uniform with the characteristic V-neck top. Available in white, black collar, and full black. Used for poomsae and sparring.

Traditional Wrap-Front Dobok The classic ITF-style taekwondo uniform with a wrap-front jacket design. Used in ITF and traditional taekwondo schools.

Customization for Taekwondo Doboks:

  • School or club name on back or chest
  • National or federation badge on sleeve
  • Custom belt with rank stripes
  • Sublimation or embroidery logos
  • Full youth and adult size ranges

Hapkido and Other Uniform Styles

We also manufacture uniforms for Hapkido, Judo, and other traditional martial arts. If you have a specific uniform requirement, contact us — we work from customer specifications and reference samples.

Ordering Process for Schools and Academies

  1. Contact us with your style preference, quantity per size, and logo/customization requirements
  2. Receive a quote within 24 hours
  3. Approve a sample garment before bulk production
  4. Bulk production and worldwide delivery

Volume Discounts

We offer tiered pricing based on order volume. Larger orders receive significantly lower per-unit pricing. If you are outfitting an entire school or federation, contact us for a volume-based quotation.

Get a Free Quote

Request a quote here or WhatsApp us at +92 300 6182218.

Frequently Asked Questions

Are your karate gis WKF compliant? We manufacture WKF-style gis. For official competition compliance, verify specific event requirements with your federation before ordering.

Can you produce uniforms for a national martial arts team? Yes. We work with academies, clubs, and national federations on custom team uniform programs.

What is the minimum order for school uniforms? Contact us for MOQ details — we have flexible options for schools of different sizes.

Custom Rashguards — Sublimation Printing for BJJ and MMA Brands

Rashguards are one of the fastest-growing product categories in combat sports. The rise of no-gi BJJ, MMA training, and submission grappling has made rashguards a staple product for every martial arts brand and academy.

At Onrox International, we manufacture custom sublimation rashguards for BJJ academies, MMA gyms, sports brands, and private label distributors worldwide. This guide covers everything you need to know before placing your first rashguard order.

Why Sublimation Printing for Rashguards?

Sublimation printing is the gold standard for rashguard manufacturing. Unlike screen printing (which sits on top of the fabric), sublimation dye is infused into the fabric at the molecular level. The result:

  • Full-color, edge-to-edge printing across the entire garment
  • Colors do not peel, crack, or fade with washing
  • No cracking seams where print meets stitching
  • Photographic-quality design detail
  • Lightweight — no added thickness from ink layers

For martial arts applications, sublimation is the only printing method that survives repeated washing, intense sweating, and heavy grappling contact.

Rashguard Styles Available

Short Sleeve Rashguard The most popular style for no-gi BJJ and MMA. Worn alone or under a gi. Available in men’s, women’s, and kids sizing.

Long Sleeve Rashguard Preferred for colder training environments, additional compression, and as an underlayer for gi training. IBJJF rules require colored rashguards to match belt rank — we can produce rank-matched long sleeve options.

Compression Spats Full-length compression pants worn under shorts or alone for no-gi training. Available in standard and women’s cuts. Full sublimation printing throughout.

Fabric Options

We manufacture rashguards in:

  • Polyester/Spandex blend (80/20): The industry standard. Excellent stretch, moisture wicking, and color retention.
  • Nylon/Spandex blend (85/15): Softer hand feel, higher-end look. Preferred for premium branded products.

Both fabrics are anti-microbial, quick-drying, and designed for high-intensity grappling use.

Design Process for Custom Rashguards

  1. Send us your logo, brand colors, and any design references
  2. Our design team creates a full mockup in your brand identity
  3. You approve or request revisions — unlimited revisions until you are satisfied
  4. We produce a sample for physical approval
  5. Bulk production begins after sample sign-off

You do not need a finished design file to start. A brand brief, a logo, and a color reference is enough.

IBJJF Rank Rashguards

If you manage a BJJ academy, we can produce a full rank rashguard set matching IBJJF color requirements:

  • White (beginner)
  • Blue
  • Purple
  • Brown
  • Black (and black/red for coral and red belt instructors)

Each rashguard in the set can carry your academy logo and name. Minimum quantities apply per color — contact us for details.

Get a Free Quote

Request a quote or WhatsApp +92 300 6182218.

Frequently Asked Questions

What is the MOQ for custom rashguards? Contact us — we offer flexible MOQ for new brands and academies.

Can I see a digital mockup before ordering? Yes. We send a full digital design mockup for approval before production begins.

How many washes do sublimation colors last? Sublimation prints are permanent — they do not fade with normal washing and do not peel or crack.

Do you offer kids rashguards? Yes. We produce rashguards in adult and youth sizing.

BJJ Gi Fabric Guide: Pearl Weave vs Gold Weave vs Double Weave

Choosing the right fabric for your custom BJJ gi matters more than most buyers realize. The wrong fabric weight can lead to overheating during training, faster wear in competition use, or a gi that feels stiff and uncomfortable to wear. The right fabric, on the other hand, gives your students or customers a gi that performs for years and reflects well on your brand.

At Onrox International, we manufacture BJJ gis in all major fabric constructions. This guide explains the key differences so you can order with confidence.

Understanding GSM in BJJ Gis

GSM stands for grams per square meter. It measures the weight and density of fabric. In BJJ gis, higher GSM generally means a heavier, more durable gi. Lower GSM means a lighter, more breathable gi.

Most competition organizations including IBJJF have minimum fabric weight requirements. A gi that is too light may not pass inspection at the weigh-in.

Pearl Weave — The Most Popular Choice

Weight: Available in 450gsm and 550gsm Feel: Soft, lightweight, flexible Durability: Moderate to high IBJJF compliance: Yes

Pearl weave is the industry standard for modern BJJ gis. The weave pattern creates a consistent, honeycomb-like texture that is lighter than gold or double weave but still passes IBJJF inspection.

Best for:

  • Competition gis where weight management matters
  • Academies ordering for daily training use
  • Warm climates where breathability is important
  • Brands wanting a premium look with a lighter feel

Recommended GSM: 450gsm for competition and hot climates; 550gsm for general training and colder environments.

Gold Weave — The Classic Training Choice

Weight: 550gsm (standard) Feel: Firm, structured, heavier than pearl weave Durability: High IBJJF compliance: Yes

Gold weave is the traditional BJJ gi fabric. It has a tighter, denser weave than pearl weave which makes it stiffer when new but extremely durable over time. Gold weave gis are often preferred by practitioners who train hard daily and want a gi that holds its shape under heavy use.

Best for:

  • Hard training environments and tough training partners
  • Practitioners who prefer a structured, firm feel
  • Colder training environments
  • Brands targeting serious competitors and blue-to-purple belt practitioners

Double Weave — Maximum Durability

Weight: 750gsm Feel: Heavy, stiff, extremely durable Durability: Very high IBJJF compliance: Typically yes, subject to specific event rules

Double weave is the heaviest standard BJJ gi fabric. It uses two layers of woven fabric making it resistant to tearing and significantly harder to grip than lighter gis. However, double weave gis are notably heavier and less breathable.

Best for:

  • Maximum durability requirements
  • Practitioners who compete at heavier weight classes and want the weight of the gi factored into their class
  • Cold training environments
  • Instructors and hobbyists who train less frequently and want a gi that lasts decades

Quick Comparison Table

FeaturePearl WeaveGold WeaveDouble Weave
GSM450–550550750
BreathabilityHighMediumLow
DurabilityMedium–HighHighVery High
WeightLightMediumHeavy
IBJJF LegalYesYesUsually
Best forCompetition / DailyHard trainingMax durability

Which Fabric Should You Order?

If you are ordering for a BJJ academy running a mix of beginner and competition classes: 550gsm pearl weave is the safest choice. It is comfortable for new students, legal for competition, and durable enough for daily training.

If you are ordering for a competition-focused brand: consider offering both 450gsm pearl weave for lighter weight classes and 550gsm for heavier classes.

If you are ordering for maximum training durability: gold weave 550gsm or double weave 750gsm.

Order Your Custom Gi from Onrox International

We manufacture custom BJJ gis in all fabric weights with your logo, your colors, and your specifications. Contact us via the Quote Request form or WhatsApp +92 300 6182218 for a free quote.

Frequently Asked Questions

What GSM is required for IBJJF competition? IBJJF does not publish a minimum GSM requirement but does require gis to pass a physical inspection. Pearl weave at 450gsm or above consistently passes.

Can I mix fabric weights in one order? Yes. We can manufacture different SKUs with different fabric weights within the same bulk order.

Does heavier GSM mean better quality? Not necessarily. Higher GSM means more durability and weight. For competition, lighter GSM is often preferred. For training longevity, heavier GSM is better.

Top Benefits of Custom Branded Martial Arts Gear for Your Gym

Why Custom Branded Gear Is a Smart Investment for Any Gym

In the competitive world of martial arts academies, brand identity matters more than ever. Custom branded gear — Gis, rash guards, shorts, gloves, and apparel bearing your gym’s logo and colors — is one of the most effective tools available to gym owners for building community, marketing their brand, and creating additional revenue.

1. Builds Team Identity and Unity

When students wear matching gear, they feel part of something bigger than themselves. A unified look on the mats creates a sense of belonging and team pride. This is especially powerful at competitions where your students represent your gym publicly.

2. Walking Advertisements for Your Academy

Every time a student wears your branded Gi, rash guard, or hoodie outside the gym — at a competition, on the street, at the grocery store — they become a walking advertisement for your academy. This organic, word-of-mouth marketing has zero ongoing cost after the initial gear order.

3. Creates a Professional Image

Prospective students judge gyms by their first impressions. A gym where students train in matching, quality branded gear projects professionalism and seriousness. This directly impacts your student retention and enrollment rates.

4. Generates Revenue Through a Pro Shop

Many gyms sell branded gear at a markup through their in-house pro shop. With the right manufacturer pricing, this can become a meaningful additional revenue stream. Students want to represent their gym, and they are willing to pay for quality gear that does so.

5. Strengthens Student Retention

Students who own branded gear from their gym have a stronger emotional connection to the academy. That connection reduces churn. When someone has your gym’s name stitched into their Gi, they are less likely to train somewhere else.

6. Customization Has Never Been More Affordable

Thanks to modern sublimation printing and direct-from-manufacturer suppliers like Onrox International, custom branded martial arts gear is now accessible to gyms of any size. You do not need to order thousands of units to get professional, fully customized gear at competitive pricing.

Get Started with Custom Branded Gear from Onrox International

Onrox International is a dedicated manufacturer and supplier of custom BJJ Gis, MMA uniforms, rash guards, shorts, and apparel. We work with gyms worldwide to deliver quality custom gear that represents your brand at its best.

Contact us today for a free quote and take the first step toward outfitting your gym with gear your students will be proud to wear.

How to Care for Your BJJ Gi: Washing, Drying & Maintenance Tips

Why Proper Gi Care Matters

Your BJJ Gi is an investment. A quality Gi can last years if cared for properly — or fall apart within months if mistreated. Beyond durability, proper Gi hygiene is essential for health and respect for your training partners. Nobody wants to roll with someone in a foul-smelling or bacteria-laden Gi.

Washing Your BJJ Gi: The Right Way

  • Wash after every session. Never leave a sweaty Gi in your bag overnight. Bacteria and mold develop quickly in damp fabric.
  • Cold or warm water only. Hot water causes significant shrinkage in cotton Gis. Stick to 30°C (86°F) or below.
  • Use mild detergent. Harsh chemicals break down fabric fibers and fade colors over time. Sports-specific detergents or mild liquid detergents are ideal.
  • Turn your Gi inside out. This protects patches, embroidery, and the outer surface from abrasion during the wash cycle.
  • Avoid fabric softener. Softeners coat fibers and reduce moisture-wicking properties. They also cause faster wear on cotton weaves.

Drying Your BJJ Gi

  • Air dry whenever possible. A tumble dryer on high heat is the fastest way to shrink your Gi and degrade the fabric.
  • Hang dry in shade or indoors. Direct sunlight can fade colors, especially on black Gis. Dry in the shade or indoors with good airflow.
  • Do not wring or fold while wet. Allow the Gi to hang flat or on a wide hanger to maintain its shape.

Dealing with Stains

Blood stains should be treated immediately with cold water — never hot. Cold water breaks down blood proteins; hot water sets the stain permanently. For stubborn stains, a small amount of hydrogen peroxide on white Gis is effective. For colored Gis, use an enzyme-based stain remover.

Maintaining Patches and Embroidery

If your Gi has embroidered patches, check them regularly for loose threads. Catch and trim any stray threads early to prevent unraveling. Iron-on patches should be re-pressed if edges start lifting, using a pressing cloth to protect the surface.

How Long Should a Quality BJJ Gi Last?

A well-made BJJ Gi from a quality manufacturer, properly cared for, should last 2–4 years of regular training. Signs it is time to replace your Gi include thinning fabric in high-stress areas, collar fraying, and weakened seam stitching.

Looking for a durable, long-lasting BJJ Gi? Onrox International manufactures Gis built to withstand years of intense training. Contact us for custom and bulk orders.

How to Order Custom BJJ Gear in Bulk: A Guide for Gym Owners

Why Bulk Custom BJJ Gear Makes Sense for Gym Owners

Running a BJJ academy means constantly balancing quality, cost, and brand identity. Outfitting your students in custom-branded Gis, rash guards, and shorts creates a professional image, builds community, and generates an additional revenue stream for your gym.

Ordering custom BJJ gear in bulk from a direct manufacturer like Onrox International eliminates the middleman and gives you the best per-unit pricing without sacrificing quality.

Step 1: Define Your Requirements

Before approaching any manufacturer, clarify the following:

  • Which products do you need? (Gis, rash guards, shorts, spats, hoodies)
  • How many units per product?
  • Size breakdown across your student base
  • Your logo files (preferably vector format: .ai or .eps)
  • Color preferences
  • Any specific design elements or text

Step 2: Request Samples Before Full Production

Always request a physical sample before committing to a full bulk order. A reputable manufacturer will provide pre-production samples showing fabric quality, stitching, embroidery, and print quality. At Onrox International, we send digital mockups first, then physical samples upon confirmation.

Step 3: Understand Lead Times

Custom manufacturing takes time. Typical lead times range from 3–6 weeks for standard orders. Factor in shipping time (especially for international orders). Plan your orders well before your gym’s events, tournaments, or new student intake periods.

Step 4: Packaging and Labeling

Ask about custom packaging options — branded hangtags, poly bags, or custom labels add a professional retail-ready finish to your gear. This matters especially if you plan to sell the gear in your gym’s pro shop.

Step 5: Build a Long-Term Supplier Relationship

The best gym owners treat their gear supplier as a long-term partner. Consistent orders mean better pricing, priority production, and a supplier who understands your brand standards. Onrox International works with gyms on ongoing supply agreements designed to make reordering easy.

Ready to outfit your gym? Contact Onrox International for a custom bulk quote with no minimum order pressure.

No-Gi BJJ Gear Guide: Rash Guards, Shorts & Spats Explained

What Is No-Gi BJJ?

No-Gi Brazilian Jiu-Jitsu is practiced without the traditional Gi uniform. Instead, athletes wear form-fitting athletic wear that reduces grip points and changes the entire dynamic of the grappling game. No-Gi BJJ has exploded in popularity thanks to events like ADCC and the rise of submission grappling competitions worldwide.

Essential No-Gi Gear: What You Need

1. Rash Guards

A rash guard is the most essential piece of No-Gi equipment. It is a tight-fitting compression top typically made from polyester-spandex blends. Key benefits include:

  • Protection from mat burns and skin abrasions
  • Moisture wicking to keep you dry during intense training
  • Compression support for muscles
  • Hygienic barrier that reduces skin-to-skin bacteria transfer

Rash guards come in short sleeve, long sleeve, and sleeveless versions. Long sleeves are preferred by most grapplers for maximum protection.

2. No-Gi Shorts

No-Gi shorts are designed specifically for grappling — not MMA or boxing. The key difference is the absence of pockets, velcro, or zips that could injure your training partner. Quality No-Gi shorts feature:

  • Four-way stretch fabric for unrestricted movement
  • Drawstring or elastic waistbands for secure fit
  • Reinforced seams that withstand pulling and scrambling
  • Length that meets IBJJF No-Gi regulations when competing

3. Compression Spats

Spats are full-length compression leggings worn under No-Gi shorts. They protect your legs from mat burns, provide knee joint support, and keep muscles warm. Many grapplers wear spats alone (without shorts) in training, though competition rules typically require shorts over spats.

Custom No-Gi Gear from Onrox International

Onrox International manufactures premium custom No-Gi gear including rash guards, shorts, and spats with full sublimation printing. Design your team’s unique look and order in bulk for the best pricing. Get in touch to start your custom order.

How to Choose the Right BJJ Gi: A Complete Buyer’s Guide

What Is a BJJ Gi and Why Does It Matter?

A Brazilian Jiu-Jitsu (BJJ) Gi is more than just a uniform — it is your primary tool on the mat. The right Gi affects your grip, comfort, durability, and even your opponent’s ability to control you. Whether you are a beginner stepping onto the mat for the first time or a seasoned competitor, choosing the right BJJ Gi is a decision worth making carefully.

At Onrox International, we manufacture and supply custom BJJ Gis built for performance, comfort, and longevity. In this guide, we break down everything you need to know before buying.

1. Understand the Gi Weave Types

The weave of your BJJ Gi determines its weight, durability, and breathability. The three most common weave types are:

  • Single Weave: Lightweight and breathable. Great for warm climates and beginners. Less durable than heavier options.
  • Double Weave: Thicker and more durable. Harder to grip. Ideal for competitive training.
  • Pearl Weave: The most popular choice. Offers a balance of durability, weight, and breathability. Used by most competitors worldwide.

2. Choose the Right Size

BJJ Gi sizing typically runs from A0 to A6 for adults and M0 to M4 for kids. Sizing can vary between manufacturers, so always check the specific size chart. A well-fitted Gi should allow full range of motion without excess fabric that your opponent can grab.

3. Consider the Material

Most BJJ Gis are made from 100% cotton or cotton-polyester blends. Pure cotton Gis are comfortable but may shrink after washing. Blended fabrics offer more shape retention and faster drying times. At Onrox International, we use pre-shrunk cotton for consistent sizing.

4. Check Competition Rules

If you plan to compete, check the regulations of your federation. IBJJF rules, for example, specify allowed colors (white, blue, black), patch placement restrictions, and sleeve/pant length requirements. Always confirm your Gi is competition-legal before tournament day.

5. Custom BJJ Gis for Gyms and Teams

If you are a gym owner or team manager, custom-branded Gis create a sense of identity and professionalism. Onrox International offers full custom embroidery, patch placement, and color options for gyms ordering in bulk. Our manufacturing is designed for teams that want quality without compromising on branding.

Final Thoughts

The right BJJ Gi is an investment in your training. Focus on weave type, size, material, and competition compliance before purchasing. If you need custom Gis for your gym or team, contact Onrox International today for a quote.