If you are looking for an OEM BJJ gi manufacturer to produce white-label or custom-branded gis for your gym, academy, or fight brand — this page covers exactly what you need to know about how OEM production works, what to expect from a factory in Sialkot, and why Onrox International is the preferred partner for brands sourcing from Pakistan.
What Does OEM Mean for BJJ Gis?
OEM stands for Original Equipment Manufacturer. In the context of BJJ gis, it means the factory produces the garment to your exact specifications — your branding, your labels, your colour choices, your patches — while you sell it under your own brand name.
There are three models your brand might use:
| Model | What it means | Best for |
|---|---|---|
| OEM (White Label) | Factory’s base gi design, your branding only | New brands, low budget, fast launch |
| Private Label | Modified factory design (colours, cut, weave) + your branding | Mid-stage brands wanting differentiation |
| Full Custom | Brand-new pattern, your own technical spec | Established brands, competition lines |
Most gym owners and fight brands starting out use OEM or private label production. Full custom is typically reserved for brands doing 500+ units per SKU. For a deeper comparison, read our guide to OEM vs private label BJJ gear.
Why Source OEM BJJ Gis from Sialkot, Pakistan?
Sialkot has been one of the world’s leading manufacturing hubs for martial arts and combat sports equipment for over 100 years, and produces a large share of global BJJ gi output.
Manufacturing advantages Sialkot offers:
- Labour expertise — multi-generational garment workers trained specifically in combat sports construction
- Raw material access — pearl weave, gold weave, and ripstop fabric available through local mills and suppliers
- Cost efficiency — production costs well below comparable factories in Brazil, Europe or the USA
- Duty-free access to the EU and UK — Pakistan exports to the EU under GSP+ and to the UK under the DCTS Enhanced Preferences scheme, meaning 0% import duty on qualifying textile products
- Established supply chains — thread, reinforcement tape, waistbands and embroidery units are all close to most factories
For BJJ brands selling into European or UK markets, the 0% duty angle alone represents significant landed cost savings. Read more in our guide to duty-free BJJ gear imports from Pakistan.
What Can You Customise in an OEM BJJ Gi?
At Onrox International, our OEM clients have full control over:
Fabric & Weave
- Pearl weave (450–550gsm) — the standard competition gi
- Gold weave (550–650gsm) — heavier, more durable, popular for training gis
- Double weave (650–750gsm) — thickest, hardest to grip, preferred for drilling
- Ripstop pants — standard, or pearl weave pants as an alternative
- Lightweight competition cut (around 450gsm) — IBJJF legal
Colour
- Competition white, royal blue, black (IBJJF compliant)
- Custom colours for academies (grey, navy, burgundy, camo prints)
- Sublimation printing available on ripstop-panelled gis
Branding & Labels
- Woven collar label (your brand name)
- Embroidered lapel patch (left chest or right chest) — see our custom BJJ patches and embroidery guide
- Rubber printed logo on pants waistband
- Embroidered knee patch
- Hang tag and size label in your brand identity
- Custom polybag or branded packaging box
Construction Options
- Triple-stitch reinforced seams (standard at Onrox)
- Double-pass stitching on the jacket lapel
- Reinforced gusset panel in the crotch area
- Reinforced collar construction
Sizes
- A0, A1, A1L, A1F, A2, A2L, A2H, A2F, A3, A3L, A3H, A4, A5, F1–F5 (female cut)
- Children’s M000–M4 — see our BJJ gi sizing chart
Minimum Order Quantities (MOQ)
| Production Type | MOQ |
|---|---|
| OEM white label (standard design) | 25 pcs per colour |
| Private label (modified design) | 50 pcs per colour |
| Full custom (new pattern) | 100 pcs per SKU |
| Academy pack (mixed sizes, one colour) | 25 pcs total |
For new brands, our OEM programme allows you to start with as few as 25 pieces — enough to test the market without committing to a large capital investment.
OEM Production Timeline
| Stage | Timeframe |
|---|---|
| Quotation & spec confirmation | 2–3 days |
| Fabric sourcing (if non-stock) | 3–5 days |
| Sample / pre-production sample | 10–14 days |
| Sample approval & revision | 2–5 days |
| Bulk production (25–100 pcs) | 15–20 days |
| Bulk production (100–500 pcs) | 25–35 days |
| Quality inspection & packing | 3–5 days |
| Shipping (air to EU/UK/USA) | 5–10 days |
Total from order confirmation to delivery: approximately 6–8 weeks for a new OEM client. Repeat orders with the same spec typically run in 4–5 weeks.
Quality Control at Onrox International
Every batch goes through three quality checkpoints:
- Fabric inspection — GSM weight verified, colour fastness checked before cutting
- In-line QC — stitching density, seam alignment and embroidery placement checked at the sewing stage
- Final inspection — finished garment check: dimensions vs. size spec, label placement and overall finish
We offer a third-party inspection option (SGS, Bureau Veritas or equivalent) at buyer cost for orders over 200 pieces.
IBJJF Compliance
Our competition-line OEM gis are produced to IBJJF uniform rules:
- Cotton or cotton-like woven fabric
- Colours: white, royal blue or black, with top and pants the same colour
- Lapel no thicker than 1.3cm and collar no wider than 5cm
- Jacket reaches the thigh
- Sleeves reach to within 2cm of the wrist with the arm extended, with a sleeve opening of at least 7cm
- Pants reach to within 2cm of the ankle bone
We can provide an IBJJF compliance checklist with every order if your brand requires it for customer-facing claims.
Packaging Options
| Option | Details |
|---|---|
| Standard polybag | Clear branded poly with your logo sticker |
| Branded box | Custom printed carton — MOQ 100 pcs |
| Hang tag | Custom printed card tag — no MOQ |
| Premium carry bag | Canvas or polyester gi bag with your logo — MOQ 50 pcs |
How to Get Started
Getting a quote takes less than 5 minutes:
- Contact us at sales@onroxint.com or through our quote request form
- Tell us: quantity, weave, colour, branding requirements, target market
- We send a quote within 24 hours
- Approve the quote → we produce a pre-production sample
- Approve the sample → bulk production begins
We offer free pre-production samples (buyer covers shipping) for orders confirmed above 100 pieces.
Frequently Asked Questions — OEM BJJ Gi Production
Q: Can I use my own fabric or do I have to use yours?
A: We source fabric for you as part of the OEM service. If you have a specific fabric requirement, we can accommodate it — the cost and lead time will be adjusted accordingly.
Q: Do you sign NDA agreements?
A: Yes. We sign a standard non-disclosure agreement before sharing production specs or designs. Your brand designs and patterns are kept confidential.
Q: Can you produce both gi jacket and pants in the same order?
A: Yes. All our OEM gis are supplied as a complete set (jacket + pants) unless you specifically request separates.
Q: Do you have a catalogue of base designs to choose from?
A: Yes — we have base OEM designs covering pearl weave, gold weave, ripstop, double weave and kids cuts. Contact us for the lookbook.
Q: What payment terms do you offer?
A: Standard terms are 50% deposit, 50% before shipment. Contact us to discuss payment methods for your order.
Q: Can you ship directly to Amazon FBA or our 3PL?
A: Yes. We ship to Amazon FBA warehouses, 3PL partners, and any freight forwarder you nominate.
Q: Are your gis legal for IBJJF tournaments?
A: Our competition-line OEM gis are made to IBJJF uniform rules, and we supply a compliance checklist. IBJJF does not certify manufacturers — compliance is checked at the event.
Q: Do you supply samples before bulk order?
A: Yes. We produce a pre-production sample for approval before any bulk run. Buyers cover sample shipping.
Ready to Source Your OEM BJJ Gi?
Onrox International has been producing custom combat sports gear in Sialkot since 2010 and ships to 50+ countries.
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