If you run a BJJ academy, manage a sports brand, or distribute martial arts gear, sourcing a reliable custom BJJ gi manufacturer is the most important decision you will make. The quality of your gi defines your brand reputation on the mats.
At Onrox International, based in Sialkot, Pakistan — the world’s leading city for combat sports manufacturing — we have been producing custom jiu jitsu gis since 2010. This guide explains exactly what you get when you order from us and why hundreds of academies and brands worldwide choose Onrox as their factory partner.
What Is a Custom BJJ Gi?
A custom BJJ gi (also called a Brazilian jiu jitsu kimono) is a uniform manufactured to your brand’s exact specifications — your logo, your colors, your fabric weight, your sizing. Unlike off-the-shelf gis, a custom gi carries your identity and builds loyalty among your students or customers.
Custom gis are ordered by:
- BJJ academies that want branded uniforms for their students
- Sports brands launching a private label gi line
- Gyms buying in bulk for team competitions
- Retailers and distributors sourcing for resale
Fabric Options Available at Onrox International
We offer all major BJJ gi fabric constructions:
Pearl Weave — The most popular choice. Available in 450gsm and 550gsm. Lightweight, breathable, and IBJJF-compliant for competition. Ideal for academies.
Gold Weave — A classic single weave with gold weave texture. 550gsm. Heavier and more durable, preferred for hard training environments.
Double Weave — 750gsm. Maximum durability. Preferred for competition-grade training where longevity is the priority.
Ripstop Pants — BJJ pants manufactured from 100% cotton ripstop or cotton blend fabric. Available with bungee drawstring or rope drawstring.
Customization Options
Every order at Onrox International is built to your brief:
- Colors: White, black, blue, and any custom color on demand
- Logo placement: Chest, back, collar, sleeve, knee patches
- Application method: Direct embroidery, woven patches, sublimation lining, screen-printed patches
- Collar type: Rubberized collar, standard cotton collar
- Sizes: A1 to A6 for adults, M0 to M3 for kids
- Belt: Included or excluded per order. Custom belt colors available for rank sets.
- Labels and packaging: Custom instruction labels, hang tags, poly bags, and carton packing
Minimum Order Quantity
We offer competitive minimum order quantities (MOQ) designed for small brands and growing academies. Contact us for current MOQ requirements — we work with customers at different volume levels and can discuss options based on your product mix.
Lead Time
Our standard production lead time after sample approval is 3–5 weeks for bulk orders. Rush production is available on request. We also offer a pre-production sample at no additional cost — you approve the sample before we begin bulk manufacturing.
Quality Control Process
Every gi goes through a multi-stage quality control inspection:
- Fabric inspection before cutting
- Pattern accuracy check after cutting
- Stitching inspection after sewing
- Final garment inspection before packing
- Carton packing inspection before shipment
Worldwide Shipping
We ship to the USA, UK, Europe, Australia, Canada, UAE, and all international destinations using DHL and FedEx. Most shipments arrive within 5–7 business days from dispatch.
How to Get Started
Getting a quote from Onrox International takes less than 5 minutes:
- Visit our Quote Request page
- Fill in your product requirements, quantities, and any design files
- Our design team contacts you within 24 hours
- We send you a sample before bulk production begins
Or reach us directly on WhatsApp: +92 300 6182218
Frequently Asked Questions
What is the minimum order for custom BJJ gis? We offer flexible MOQ options. Contact us via the quote form or WhatsApp to discuss your specific requirements.
Can I get an IBJJF-compliant gi? Yes. Our pearl weave gis are manufactured to IBJJF size and construction standards.
Do you provide samples before bulk production? Yes. Every order includes a pre-production sample that you approve before we begin bulk manufacturing.
What countries do you ship to? We ship worldwide using DHL and FedEx. We serve customers in the USA, UK, Europe, Australia, UAE, and beyond.
How long does production take? Standard lead time is 3–5 weeks after sample approval.
Leave A Comment